IATF 16949-Certified High-Pressure Aluminum Die Cast Parts | OEM/ODM Casting & Machining
Product Overview
Our high-pressure aluminum die casting service specializes in automotive-grade parts made from ADC12 alloy and other die-cast materials. Fully IATF 16949:2016 certified, we provide turnkey OEM/ODM solutions—including mold design, casting, CNC machining, and surface finishing—for lightweight, high-strength automotive components, EV battery trays, housings, brackets, and more.
Technical Specifications
| Parameter |
Details |
| Materials |
Aluminum alloys (ADC12, A380, A383, AlSi9Cu3, AlSi12Cu, etc.), zinc alloys optional |
| Casting Method |
High-pressure die casting (cold or hot chamber depending on alloy) |
| Tolerance Range |
Typically 0.005 mm - 0.02 mm depending on part geometry and size |
| Surface Finish |
RMS 32-63 finish; optional blasting, plating, polishing, anodizing, powder coating |
| Mold Material |
High-grade tool steels (H13, SKD61, etc.), multi-cavity tools supported |
| Machine Capacity |
150 - 800 ton press units, multiple machine cells |
| Certifications |
IATF 16949:2016 (automotive quality system), ISO 9001, RoHS compliant |
| CAD Format Support |
2D (PDF, DWG/DXF), 3D (IGES, STEP), native CAD files accepted |
| MOQ & Lead Time |
Prototype MOQ from 100 pcs; 4-12 weeks tooling time, samples in ~1 week, production 2-4 weeks |
| Inspection & QC |
CMM, X-ray flaw detector, spectrograph, hardness tester, salt-spray corrosion testing |
| Packaging & Delivery |
Bubble wrap, separators, cartons, pallets or wooden crates; DHL/FedEx/sea freight shipping |
Key Selling Points
-
Automotive-Grade Quality & Compliance
IATF 16949:2016 certification ensures defect prevention, process control, and consistency—ideal for Tier 1/2 suppliers.
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Precision Casting with Tight Tolerances
Achieve dimensional accuracy from 0.005 mm to 0.02 mm even in complex part designs, suitable for engine brackets, housings, and structural components.
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Full OEM/ODM Service Scope
From mold design and die casting to CNC machining and surface treatments, we deliver ready-to-assemble components under one roof.
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Scalable Production Capacity
With press capacities from 150-800 tonnage and mold lifecycles up to ~100,000 shots, we support small prototyping through large-scale volume runs (~350k+ pcs/month).
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Diverse Post-Processing Options
Surface treatments include sand blasting, anodizing, powder coating, plating, and polishing—customized per application.
Future Trends in Die Casting
- Smart Production & Industry 4.0: Implementing sensor-driven process controls and SPC to reduce defects and boost yield.
- Lightweight Automotive Design: Increasing demand for high-strength aluminum battery trays, chassis components, and EV housings.
- Hybrid Manufacturing: Integration of CNC machining post-casting and selective additive-metal printing for complex features.
- Sustainable Casting Operations: Emphasis on recyclable alloys and energy-efficient die casting systems to support green manufacturing.
Application Examples
- Automotive Components: Engine brackets, transmission housings, clutch and motor housings, EV battery trays made of ADC12 and A380 alloys.
- Electric Vehicle (EV) Systems: Lightweight, rigid battery tray castings suited for high-volume EV builds.
- Industrial Machinery & Automotive Accessories: Pump housings, motor covers, structural parts for tools and equipment.
- Consumer Electronics & LED Housings: Durable yet lightweight enclosures with fine surface finishes.
- Home Appliance & Electrical Enclosures: Die-cast metals for heat sinks and structural frames in electronics.
Frequently Asked Questions
Q1: What is ADC12 alloy and why use it?
A1: ADC12 is a die-cast aluminum alloy with silicon, copper, and iron, offering strong fluidity, corrosion resistance, thermal stability, and robustness in complex geometries.
Q2: What minimum order quantity is required?
A2: Prototype runs can start at 100 pcs; total production MOQ flexible, depending on tooling and lead time—often no strict minimum.
Q3: What industries require IATF 16949 certification?
A3: IATF 16949 applies to any automotive supply chain organization involved in manufacturing components, assemblies, or service parts. It emphasizes defect prevention and waste reduction under ISO 9001:2015 system.
Q4: How long does it take from design to finished product?
A4: Die tooling typically requires 4-12 weeks. Samples without finishing available in about one week; full production usually takes 2-4 weeks depending on volume.
Q5: What quality control tests are performed?
A5: We use industry-grade inspection including CMM for dimensional accuracy, X-ray flaw detection, spectrographic material analysis, hardness measurement, and salt-spray corrosion testing.
Choose our IATF 16949-certified aluminum die casting service for automotive-grade precision, proven process control, and reliable turnkey manufacturing from prototype to high-volume production.
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