IATF 16949 Certified High-Pressure Aluminum Die Casting Services
Certifications & Specifications
| Certifications |
IATF 16949, ISO 9001:2000, CE, RoHS |
| Materials |
Aluminum alloys (A319, A356, A356.2+T6, A380, ADC12, ZL108, AlSi9Mg, AlSi9Cu3); zinc alloys; copper; specialty alloys on request |
| Weight Range |
0.015–8 kg per part |
| Casting Methods |
High-pressure cold- and hot-chamber die casting; patented squeeze-casting (zero porosity, near-forged strength) |
| Dimensional Tolerance |
Standard ±0.1 mm; precision CNC post-machining down to ±0.02 mm; typical finished tolerance ±0.05 mm |
Technical Parameters
| Surface Quality |
Casting surface level 1; post-processing to Ra 0.8 µm (deburring, polishing, shot-blasting) |
| Surface Finishes |
Anodizing, powder coating, PVD plating, chrome/zinc plating, electrophoresis, passivation, chemical coatings |
| Secondary Machining |
In-house CNC milling, turning, drilling, grinding, EDM; tolerance grade up to IT6 |
| File Formats Accepted |
2D: PDF, DWG, DXF; 3D: STEP, IGES, STL; CAD software: Pro-E, SolidWorks, UG, Catia |
| Maximum Part Size |
Up to 500 × 500 × 300 mm (customizable) |
| MOQ & Lead Time |
From 1 prototype piece; tooling in 7-12 days; production runs in 15-25 days |
| Production Capacity |
1,000 tons/month; 88-1,100 ton presses; full CNC and finishing workshops |
Key Selling Points
- Automotive-Grade Certification: Fully IATF 16949 and ISO 9001 certified process ensures compliance with strict auto industry standards
- Patented Squeeze Casting: Eliminates internal porosity, yielding density and mechanical strength comparable to forgings—ideal for safety-critical components
- One-Stop In-House Solution: From mold design and die casting to CNC machining and finishing—no third-party outsourcing, full process control and faster turnarounds
- Ultra-Low Prototype MOQ: Validate designs with a single piece; seamlessly ramp to small-batch or mass production without changing suppliers
- Tight Tolerances & Fine Finishes: Achieve critical dimensions to ±0.05 mm and surface roughness down to Ra 0.8 µm for precision mating and sealing applications
- Robust Quality Assurance: 100% inspection (CMM, spectrometer, X-ray, tensile/hardness testing) with full reports ensures defect-free delivery
Future Trends
- Smart Manufacturing & Industry 4.0: Integration of IoT-enabled presses and real-time analytics for predictive maintenance and yield optimization
- Lightweight High-Strength Alloys: Adoption of Al-Li and metal-matrix composites for next-gen automotive and aerospace parts
- Hybrid Casting Techniques: Combining additive-manufactured mold inserts with high-pressure casting for rapid iteration and complex cooling channels
- Green Casting Practices: Closed-loop cooling, biodegradable lubricants, and energy-efficient machines to reduce carbon footprint
Application Scenarios
Automotive Powertrain & Chassis
Transmission housings, engine brackets, suspension components
Aerospace Structural Parts
Actuator housings, landing-gear fittings, UAV components
Industrial Hydraulics & Pneumatics
Valve bodies, pump housings, manifold blocks
Consumer Electronics & Appliances
Heat-sink frames, precision enclosures, LED lighting fixtures
Medical & Fluid Control Devices
Surgical instrument bases, diagnostic equipment parts, high-pressure fittings
Frequently Asked Questions
Q1: What is the minimum order quantity?
A1: We can produce a single prototype piece to validate your design, then scale up to any batch size
Q2: Which CAD formats are accepted?
A2: PDF, DWG, DXF for 2D; STEP, IGES, STL for 3D. We support Pro-E, SolidWorks, UG and Catia files
Q3: How fast is the tooling and production?
A3: Tooling in 7-12 days; parts ready in 15-25 days after mold approval. Expedited services available
Q4: Can you guarantee automotive-grade quality?
A4: Yes—our IATF 16949 certification, full CMM/X-ray testing and SPC ensure every part meets or exceeds automotive specs
Q5: Do you offer secondary machining and assembly?
A5: In-house CNC milling, turning, drilling, tapping, grinding and full assembly services deliver turnkey components
Q6: What surface finishes can you apply?
A6: Anodizing, powder coat, PVD plating, chrome/zinc plating, electrophoresis, passivation and specialized chemical coatings
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